引用本文:杨述松1,张 健1,肖 康1, 李 健1,2,杨滨源2.电机控制器 IGBT 模块散热特性与温度均衡控制策略研究(J/M/D/N,J:杂志,M:书,D:论文,N:报纸).期刊名称,2025,42(6):1-8
CHEN X. Adap tive slidingmode contr ol for discrete2ti me multi2inputmulti2 out put systems[ J ]. Aut omatica, 2006, 42(6): 4272-435
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电机控制器 IGBT 模块散热特性与温度均衡控制策略研究
杨述松1,张 健1,肖 康1, 李 健1,2,杨滨源2
1. 重庆青山工业有限责任公司,重庆 402761 2. 重庆工商大学 机械工程学院,重庆 400067
摘要:
:目的 电机控制器 IGBT(Insulated Gate Bipolar Transistor)模块温度分布的均衡性对系统可靠性和稳定性有 重要影响。 但电机控制器结构紧凑,空间狭小,使传统的温度均衡性控制方法和策略应用受到了极大的限制。 因 此,通过改变散热器的结构布局,探讨提高热源温度均衡性的控制方法。 方法 利用数值仿真方法分别对散热系统 的传统结构、Ⅰ型结构和Ⅱ型结构进行了热固耦合分析,对比分析了 3 种结构对 IGBT 热源最高温度、温度差及其 温度分布均衡性的影响,并讨论了在冷却液不同流量条件下,3 种结构中 IGBT 热源的温度分布特性。 结果 研究表 明:冷却液的流量为 2 L/ min 时,相对于传统结构,Ⅰ型结构和Ⅱ型结构的最大温度差分别下降 59. 52 %和 64. 29 %,随 着冷却液流量的增大,Ⅰ型结构和Ⅱ型结构对热源温差控制优势逐渐减弱,但仍优于传统结构。 结论 通过对比分 析,Ⅰ型结构中热源温度分布均衡性最好,传统结构中热源温度分布均衡性最差。 冷却液流量的变化,对传统结构 中温度分布均衡性的影响较大。 随着冷却液流量的增加,传统结构热源平均温度最低,Ⅱ型结构的平均温度最高, 同时 3 种结构热源的平均温度逐渐降低,而且不同结构之间的差值逐渐减小。
关键词:  新能源汽车  电机控制器  IGBT  温度均衡性  仿真分析
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Research on Heat Dissipation Characteristics and Temperature Balance Control Strategy of IGBT Module inMotor Controller
YANG Shusong 1 ZHANG Jian 1 XIAO Kang 1 LI Jian 1 2 YANG Binyuan
1. Chongqing Tsingshan Industrial Co. Ltd. Chongqing 402761 China 2. School of Mechanical Engineering Chongqing Technology and Business University Chongqing 400067 China
Abstract:
The balance of temperature distribution across the IGBT insulated gate bipolar transistor module in a motor controller significantly influences the reliability and stability of the system. However the compact design and limited space within motor controllers constrain the application of traditional methods and strategies for temperature balance control. In this context the study investigated control methods to improve the temperature balancing of the heat source by modifying the structural layout of the radiator. Methods The thermal-structure coupling analyses of the traditional structure TypeⅠ structure and TypeⅡ structure of the heat dissipation system were conducted using numericalsimulation methods. The influences of the three structures on the maximum temperature temperature difference and temperature distribution uniformity of the IGBT heat sources were compared and analyzed and the temperature distribution characteristics of the IGBT heat sources within the three structures under different coolant flow conditions were discussed. Results The study indicated that when the coolant flow rate was 2 L / min the maximum temperature differences for the TypeⅠand TypeⅡ structures decreased by 59. 52% and 64. 29% respectively compared with the traditional structure. As the coolant flow rate increased the advantages of TypeⅠ and TypeⅡ structures in controlling the temperature difference of the heat source gradually weakened but they still outperformed the traditional structure. Conclusion Through comparative analysis the TypeⅠ structure exhibits the best uniformity in the temperature distribution of the heat source while the traditional structure has the poorest uniformity. Changes in the coolant flow rate significantly impact the uniformity of the temperature distribution in the traditional structure. As the coolant flow rate increases the average temperature of the heat source in the traditional structure is the lowest and the average temperature in the TypeⅡstructure is the highest. Meanwhile the average temperature of the heat sources in all three structures gradually decreases and the differences between the structures gradually decrease.
Key words:  new energy vehicle motor controller IGBT temperature uniformity simulation analysis
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重庆工商大学学报(自然科学版) 版权所有
地址:中国 重庆市 南岸区学府大道19号 重庆工商大学学术期刊社 邮编:400067
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